PRECISION AUTOMATION SYSTEMSERPNext Integrated Lifecycle

Automated Filling & Packaging Solutions.

Filltronics Automation delivers high-speed machinery with end-to-end serialized tracking, from BOM fabrication to multi-year AMC lifecycle management.

Serialized Machine History
Turnkey Plant Integration
Automated AMC Renewals
Real-time Service Reports
FA
ERP
AMC
IOT
Full-lifecycle support for industrial automation
MACHINE_TELEMETRY::LIVE
SYNCED
Active Production Units+12.2% YoY
150+UNITS

Total machines currently under active lifecycle management.

SERIALIZED ASSETSSTATUS / EFF
Filling SystemsOperational

FA-2026-00125

98.2%High
Capping UnitsScheduled

FA-2026-00126

94.5%Stable
Labeling CellsVerified

FA-2026-00127

99.1%Peak

Machine History

View full lifecycle logs

150+

Total Machines

Units deployed in production

85+

Active AMC

Annual maintenance contracts

1.2k+

Service Visits

Engineers deployed annually

99.9%

Uptime Rate

Reliability across all lines

Automation Solutions

Industrial automation for serialized production.

We engineer high-speed packaging machinery with complete lifecycle tracking. From filling to palletizing, we automate your factory floor.

Filling Systems
Liquid Filling Lines
Precision Automation

High-speed, automated liquid filling lines engineered for accuracy, hygiene, and seamless integration into your packaging workflow.

Key Features

  • SS316 contact parts for hygiene
  • Synchronized conveyor speed control
  • Automated nozzle depth adjustment
  • Multi-head rotary filling modules
99.9%Filling Accuracy Rate
Capping & Labeling
Capping & Labeling
Integrated Finishing

Robust capping and labeling systems designed for high-throughput environments, ensuring consistent torque and precise label placement.

Key Features

  • Servo-driven torque control systems
  • Vision-based label inspection units
  • Quick-change tooling for formats
  • Integrated reject station modules
120ppmMax Throughput Speed
End-of-Line
Packaging Cells
Turnkey Integration

Complete end-of-line packaging cells featuring robotic pick-and-place, case packing, and palletizing for total floor automation.

Key Features

  • Robotic pick-and-place integration
  • Automated case forming and sealing
  • Safety-rated enclosure architecture
  • PLC-based line synchronization
24/7Operational Reliability

Mechanical Precision

Engineered for durability and consistent performance.

Serialized Tracking

Full lifecycle visibility for every machine unit.

Industrial Reliability

Built for 24/7 factory floor operations.

Lifecycle Tracking

Precision Tracking for Machine Lifecycle Management

Filltronics automates the entire machine journey, from initial assembly and commissioning to multi-year AMC support and spare part logistics.

Manufacturing
Serialized Assembly
Every machine receives a unique FA-series serial number, ensuring full traceability from BOM fabrication to final testing.
  • Unique FA-2026-XXXX serial tracking
  • BOM and component-level audit logs
  • Automated manufacturing stage updates
Traceability100%
Deployment
Commissioning Flow
Streamline the transition from factory floor to client site with automated installation, handover, and configuration protocols.
  • Digital installation sign-off
  • Automated machine configuration sync
  • Real-time commissioning status alerts
DeploymentFast
Maintenance
Lifecycle Intelligence
Monitor warranty status, AMC schedules, and service history through a unified dashboard for every machine serial.
  • Automated AMC renewal reminders
  • Predictive preventive maintenance
  • Full spare part replacement history
Uptime99.9%
Integrated ERPNext Architecture

Built to connect manufacturing with field service

Explore how the Filltronics ERP environment unifies complex BOM structures, serial tracking, and preventive maintenance into one clear workflow.

Operational Control12 hrs/week

Total operational control of your fleet

Consolidate machine serials, warranty periods, and service contracts into a single secure ERPNext-powered hub.

Average time saved on manual record keeping

Ready to automate your fleet?

Get a personalized walkthrough with our automation engineers.

Request System Demo
ERPNext Lifecycle

Automated machine lifecycle management

We build precision ERPNext solutions to track your machines from initial BOM fabrication to multi-year AMC support.

STEP 01Phase 1
Requirement Audit
We analyze your manufacturing needs, define machine specs, and map ERPNext functional requirements.
Milestone:

System Blueprint

Deliverables

Gap analysis, process mapping, and technical scope document.

STEP 02Phase 2
Architecture Design
Our team designs custom DocTypes, database relationships, and automated workflows for your machines.
Milestone:

Data Model Sign-off

Deliverables

Custom DocType schemas, workflow diagrams, and API specs.

STEP 03Phase 3
Frappe Development
We build the custom app, implement serial tracking, and configure automated service triggers.
Milestone:

Beta Deployment

Deliverables

Custom app code, unit tests, and staging environment.

STEP 04Phase 4
Launch & Support
We deploy to production, train your team on machine lifecycle management, and initiate AMC support.
Milestone:

Live Production

Deliverables

Production instance, user manuals, and SLA monitoring.

Ready to automate your plant?

Contact our engineering team to discuss your ERPNext implementation.

ERPNext Lifecycle Telemetry

Precision Automation Reliability

We track every machine from raw BOM fabrication to multi-year factory floor operations with absolute serialized precision.

SYSTEM TELEMETRY
LIVE TRACKED
99.99%
Machine Uptime

Verified operational efficiency across all active factory floor units

Performance Index99.99%
Target: >99.95%Audit Info
MAINTENANCE
SYNC ACTIVE
98.5%
PM Completion

Preventive maintenance schedules executed on time for all assets

Performance Index98.5%
Target: 100%Audit Info
FLEET VOLUME
ERP AUDITED
450+
Active Machines

Total serialized units currently monitored in our ERP ecosystem

Performance Index95%
Growth: 12% YoYAudit Info
SERVICE SLA
SLA VERIFIED
99.2%
SLA Response

Field engineer response time within defined service level agreements

Performance Index99.2%
Target: <4 HoursAudit Info

Automated Lifecycle Management

Complete machine history from commissioning to AMC renewal in one unified platform.

Serialized Lifecycle

Every machine is tracked from BOM fabrication to final installation via unique FA-2026 serial IDs.

Automated PM Alerts

ERPNext triggers proactive maintenance schedules based on real-time machine usage and run-time data.

Spare Part Precision

Integrated inventory management ensures spare parts are deducted automatically upon service completion.

Engineering Compliance & Standards

Certified Precision Engineering

Filltronics machinery meets rigorous global standards for safety, hygiene, and automated performance in every production environment.

Certified
ISO-9001-2015

ISO 9001 Quality

International Standards Org

Standardized quality management systems for automated machinery design, fabrication, and assembly processes.

SpecificationAudited 2024
Verified
CE-COMP-2025

CE Compliance

European Conformity Board

Full adherence to safety, health, and environmental protection requirements for all exported packaging units.

SpecificationSafety Rated
Validated
PLC-INT-NET

PLC Integration

Automation Tech Alliance

Seamless connectivity protocols for industrial PLC systems, ensuring high-speed data exchange and reliability.

SpecificationLevel-5 Tech
Verified
IND-SS-316

SS316 Material

Industrial Material Bureau

Certified food-grade stainless steel construction for all contact parts, meeting global hygiene standards.

SpecificationGrade A Spec
Industry Affiliations & Partners

Global Packaging Council

Automation Standards

Smart Factory Alliance

Industry 4.0 Tech

Engineering Quality Bureau

Precision Systems

Automation Tech Registry

Machine Robotics

Need technical documentation or compliance dossiers for your facility audit?

Technical Consultation

Automate Your Production

Request a custom feasibility assessment for your factory floor. Filltronics integrates ERPNext to track every machine from BOM fabrication to multi-year service cycles.

Engineering Standards

The Filltronics Promise

Expert ERP Architects

Direct access to senior Frappe/ERPNext developers.

Rapid Feasibility

Fast assessment of your automation requirements.

Reliable Deployment

Proven lifecycle management for your machinery.